Deep-Dive Feature Tour

Purpose-engineered modules to track every gram of yarn from inward to dispatch.

End-to-End Shawl Lifecycle

The Tana Bana Manufacturing Flow

Purpose-built for every physical step on the shawl mill floor โ€” no generic ERP bloat.

1
1. Yarn Purchase & GRN
Inward yarn cones from dealer with rate lock, moisture check, and unique Mill Lot ID generation (W1 store).
2
2. Kona Winding
Precision cone winding for warp & weft preparation. Tracks tare weight, cone count, and winding knot waste.
3
3. Tana Bana (Loom Weaving)
The core heartbeat. High-speed Rapier Looms weave the warp (tana) and weft (bana). Logs shift meterage and efficiency.
4
4. Washing & Piece Dyeing
Milling, scouring, and shade batch dyeing. Built-in warnings prevent mixing different dye lots in the same wash batch.
5
5. Outsourced Job Work
Challan-based issue to specialized master artisans for Cutting, Hand Embroidery, and Fringing with strict 30-day aging.
6
6. 4-Point QC & AQL
ASTM 4-point grading for shade deviations, broken picks, and slubs. Automated PASS, HOLD, or REJECT disposition.
7
7. Packing & Dispatch
Carton grid breakdown, wholesale packing lists, GST e-way delivery challans, and instant invoice dispatch.
Active Manufacturing Stage

3. Tana Bana (Loom Weaving)

The core heartbeat. High-speed Rapier Looms weave the warp (tana) and weft (bana). Logs shift meterage and efficiency.

Traceability Level100% Lot ID Linked
ERP ControlsImmutable Ledger Voucher
Core Mill Capabilities

Built by Textile Engineers for the Factory Floor

Zero generic corporate ERP fluff. Every screen and workflow exists because real shawl mills requested it.

๐Ÿงต

Immutable Lot & Batch Traceability

Every cone of yarn is assigned a unique Mill Lot ID upon GRN. Follow that exact yarn through Kona winding, rapier loom weaving, washing, and customer dispatch.

๐Ÿ“ฑ

WhatsApp & Multi-Channel Order Capture

Capture wholesale orders sent via WhatsApp screenshots, audio notes, or phone calls directly into your digital production queue with delivery TNA milestones.

โš™๏ธ

Rapier Loom Shift Telemetry

Log daily meterage output, pick counts, and edge wastage by loom number. Spot failing motors, underperforming shifts, and rising scrap rates instantly.

๐Ÿ”

Outsourced Job Work Reconciler

Track semi-finished shawls sent to specialized master artisans for Cutting, Hand Embroidery, and Fringing. Automatic alerts for challans older than 30 days.

๐Ÿ”

ASTM 4-Point QC & Shade Quarantine

Built-in 4-point fabric scoring calculator. Automatically locks deviant shade lots into quarantine HOLD status so they can never accidentally hit the loom.

๐Ÿ’ฐ

20-Day Wholesale Credit Enforcement

Enforces your strict buyer credit windows (e.g. 20-day terms). Highlights overdue wholesale receivables before you release new high-value pashmina shipments.